Galen Equipment | Scissor Lifts & Aerial Work Platforms

LI-ION BATTERY CONVERSION

Galen Equipment provides modern lithium-ion battery conversion solutions for scissor lifts originally equipped with conventional lead-acid (flooded, gel, or AGM) battery systems. Whether performed in our workshop or by our mobile service teams on-site, these conversions make your machines more efficient, sustainable, and environmentally friendly.

Key benefits of lithium conversion:

  • Up to 30% longer runtime
  • Reduced maintenance needs
  • Higher discharge efficiency for stable platform performance

With Galen Equipment expertise, transitioning your scissor lifts to a sustainable, high-performance, and long-lasting energy solution is now possible. Maximize your equipment’s efficiency with next-generation technology.

 

Applications

Removal and eco-friendly disposal of old battery packs

Integration of new lithium batteries with BMS (Battery Management System)

Adaptation of the charging system and/or supply of a smart charger

Necessary calibrations on electrical and control systems

Performance testing and system compatibility verification

 

 

 

 

Chart comparing flooded lead-acid, AGM and lithium-ion (LiFePO4) batteries—cycles, service life, charge time, efficiency and maintenance.

Why Convert to Lithium-Ion?

Lithium-ion long-term cost savings icon

1. Long-Term Cost Savings

While lead-acid batteries might appear cheaper at the time of purchase, they often cost more over the product’s lifetime. Lithium-ion delivers significant savings by:

  • Reducing wasted energy during charging (only ~15% loss vs. up to 50% with lead-acid).
  • Eliminating labor costs for watering, swapping, and maintaining batteries.
  • Cutting downtime thanks to faster charging and fewer replacements.
Lithium-ion longer service life icon

2. Longer Service Life

A lithium-ion battery lasts 3,000+ cycles, far beyond the 500–1,000 cycles typical for lead-acid. Because charge cycles are counted proportionally (a 10% charge is just 1/10 of a cycle), the effective life of a lithium battery is several times greater, reducing replacement costs and improving reliability.

Lithium-ion opportunity charging icon

3. Opportunity Charging Flexibility

Lead-acid batteries demand a full charge cycle of 8–12 hours, but lithium-ion thrives on short, frequent boosts. Just 10 minutes of charging during a break can extend operations, allowing warehouses to operate efficiently with smaller overall battery capacity.

Lightweight and compact lithium-ion battery icon

4. Lightweight & Compact Design

Lithium-ion packs three times the power density of lead-acid, meaning they are lighter and smaller while delivering the same or greater performance. This weight reduction allows for improved truck ergonomics, better maneuverability, and increased operator comfort.

High efficiency and fast charging lithium-ion icon

5. High Efficiency & Fast Charging

With 95%+ energy efficiency, almost all stored energy is put to work. Lithium-ion batteries charge fully in just 2–3 hours, compared to the 8+ hours required for lead-acid. This means less waiting, more uptime, and greater productivity.

Zero maintenance lithium-ion battery icon

6. Zero Maintenance

Unlike lead-acid batteries that require watering and strict maintenance schedules, lithium-ion solutions are completely maintenance-free. This saves time, eliminates infrastructure costs, and ensures consistent performance without interruptions.

Environmentally responsible lithium-ion battery icon

7. Environmentally Responsible

Lithium-ion technology produces no gas emissions, is non-toxic, and is safer for the environment compared to lead-acid. By switching, your operation not only improves efficiency but also reduces its environmental footprint.